Fastest Service. Best Value. Superior Quality.
Over 55 Years of Excellence
Quick Turn Tooling and Precision Molding
Located on-site at our Minneapolis plant
Custom Frac Plugs, Seals, and Molded Parts for your Fracking Plug and Frac Assembly
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Custom Frac Plugs
Example of a Custom HNBR and Nitrile Frac Plug
Custom Fracking Plug
Above is a picture of a custom HNBR frac plug, manufactured here at Rubber Industries, Inc, in the USA. Custom frac plugs made from FKM (Viton), HNBR or nitrile, depending on your application. We have the fastest available manufacturing in the USA for high volume, custom molded fracking plugs. Our plugs and FKM, HNBR and nitrile material is designed to withstand the most demanding fracking plug applications.
Plus, you can count on Rubber Industries, Inc. almost 50 years of manufacturing experience to build your custom molded frac plugs to your exact requirements.
We will make the various elastomer components of your fracking assemblies, including custom molded O-Rings, seals, gaskets, and all designed to give you the advantage for your project performance and costs.
We make 100's of tools per year here in our facility, and we can have thousands of custom frac plugs, seals, o-rings, and related custom parts to you in the shortest lead time of any USA manufacturer.
We have 1000's of compounds, mix our own material, have millions of dollars of raw material inventory on hand and ready to mix and mold for your project.
We work at a scale that is unequaled with the combination of tooling and molding, that allows us to deliver your projects on time and in budget.
As needed, we can make our tooling and manufacturing and complete here on our one campus in the Minneapolis, Minnesota metro area, or we can source your project from our partner in Asia. No one else has the combine capabilities.
We manufacture tens of millions of parts per per year in our USA facility, and import millions of parts as well.
We are your complete solution.
Plus, you can count on Rubber Industries, Inc. almost 50 years of manufacturing experience to build your custom molded frac plugs to your exact requirements.
We will make the various elastomer components of your fracking assemblies, including custom molded O-Rings, seals, gaskets, and all designed to give you the advantage for your project performance and costs.
We make 100's of tools per year here in our facility, and we can have thousands of custom frac plugs, seals, o-rings, and related custom parts to you in the shortest lead time of any USA manufacturer.
We have 1000's of compounds, mix our own material, have millions of dollars of raw material inventory on hand and ready to mix and mold for your project.
We work at a scale that is unequaled with the combination of tooling and molding, that allows us to deliver your projects on time and in budget.
As needed, we can make our tooling and manufacturing and complete here on our one campus in the Minneapolis, Minnesota metro area, or we can source your project from our partner in Asia. No one else has the combine capabilities.
We manufacture tens of millions of parts per per year in our USA facility, and import millions of parts as well.
We are your complete solution.
HNBR Frac Plugs
Custom Fracking Plug in HNBR
Custom Tooling for your Fracking Needs
Frac plugs are drillable composite tools that are created to allow for the zonal isolation of materials in situations where multi-stage drilling and stimulation is performed. Although frac plugs can consist of a variety of materials, we offer them in FKM, Viton, HNBR and nitrile rubber and its counterparts for the reasons mentioned in the list above. Frac plugs are typically available in a variety of sizes as well, making our customization skills of primary importance for each unique situation presented.
At Rubber Industries, we understand the pressure you may experience when faced with vital projects. You have important deadlines to meet and a strong desire to deliver quality services to those that trust in you.
This is why we specialize in the fastest method to get large quantities of parts fast and economically when you need them the most.
Our multiple modern injection presses to meet your specific project needs are just one way that we put your concerns first. We provide continual access to the following parts and tools:
* Bellows
* O-Rings
* Custom Molded Rubber to Metal Bonded Items
* Overmolded EPDM to Metal Bonded
* Custom Molded Grommets and Gaskets
The Need for Versatility and Customization
We understand that no two jobs or projects are alike. Each situation calls for maximum versatility in order to get the job done in the most effective manner. Furthermore, your clients rely on your services for speed, customization, and appearance all rolled into one. This can set the bar high when it comes to meeting their expectations promptly and consistently.
Due to the overwhelming need to customize our products and parts with ease, we work with a wide variety of materials to make this possible. For example, the options in the list below are just a few important choices you have when choosing to work with us:
* Viton
* HNBR and SBR
* EPDM to Metal Bonded
* Rubber to Metal Bonded
* Nitrile NBR to Metal Bonded
* Transfer Molding, Compression Molding, and Injection Molding
When considering the wide range of materials that it is possible to choose from, it is equally important to know more about the advantages some of these materials can offer.
At Rubber Industries, we understand the pressure you may experience when faced with vital projects. You have important deadlines to meet and a strong desire to deliver quality services to those that trust in you.
This is why we specialize in the fastest method to get large quantities of parts fast and economically when you need them the most.
Our multiple modern injection presses to meet your specific project needs are just one way that we put your concerns first. We provide continual access to the following parts and tools:
* Bellows
* O-Rings
* Custom Molded Rubber to Metal Bonded Items
* Overmolded EPDM to Metal Bonded
* Custom Molded Grommets and Gaskets
The Need for Versatility and Customization
We understand that no two jobs or projects are alike. Each situation calls for maximum versatility in order to get the job done in the most effective manner. Furthermore, your clients rely on your services for speed, customization, and appearance all rolled into one. This can set the bar high when it comes to meeting their expectations promptly and consistently.
Due to the overwhelming need to customize our products and parts with ease, we work with a wide variety of materials to make this possible. For example, the options in the list below are just a few important choices you have when choosing to work with us:
* Viton
* HNBR and SBR
* EPDM to Metal Bonded
* Rubber to Metal Bonded
* Nitrile NBR to Metal Bonded
* Transfer Molding, Compression Molding, and Injection Molding
When considering the wide range of materials that it is possible to choose from, it is equally important to know more about the advantages some of these materials can offer.
Advantages of Rubber Nitrile and HNBR Compounds
The above-mentioned compounds offer many unique benefits within many different fields. The following list touches on some of these benefits:
* Resistance to Heat Aging
Heat aging can cause many destructive issues and defects in a variety of materials. This can shorten the lifespan of these items. Nitrile and HNBR compounds boast a superior resistance to heat aging and its negative effects over time.
* Resistance to Wear and Abrasion
The ability of a material to last through regular use and wear is important to most people when creating their most essential projects. However, this can be an even more important factor within specific industries, such as the automotive and medical fields.
* Resistance to Water and Gas Permeability
Some situations call for products and parts that offer resistance to water and gas compounds. These specialized materials and their counterparts can offer excellent resistance to these common, yet sometimes destructive, forces.
* Superior Tensile Strength
Tensile strength can also be a huge determining factor when choosing specific materials to work with. The materials mentioned here can lead to products that are able to bear much more weight than items made from other materials.
Understanding Frac Plugs
Our frac plugs and additional tools can cover the folllowing required needs of most major projects and assignments:
The above-mentioned compounds offer many unique benefits within many different fields. The following list touches on some of these benefits:
* Resistance to Heat Aging
Heat aging can cause many destructive issues and defects in a variety of materials. This can shorten the lifespan of these items. Nitrile and HNBR compounds boast a superior resistance to heat aging and its negative effects over time.
* Resistance to Wear and Abrasion
The ability of a material to last through regular use and wear is important to most people when creating their most essential projects. However, this can be an even more important factor within specific industries, such as the automotive and medical fields.
* Resistance to Water and Gas Permeability
Some situations call for products and parts that offer resistance to water and gas compounds. These specialized materials and their counterparts can offer excellent resistance to these common, yet sometimes destructive, forces.
* Superior Tensile Strength
Tensile strength can also be a huge determining factor when choosing specific materials to work with. The materials mentioned here can lead to products that are able to bear much more weight than items made from other materials.
Understanding Frac Plugs
Our frac plugs and additional tools can cover the folllowing required needs of most major projects and assignments:
* Nitrile NBR to metal bonded
* Bellows and O-Rings
* NBR to Metal Bonded
* FKM to Metal Bonded
* Grommets and Gaskets
* EPDM and Butyl Materials
* Viton Tools
* Dual Durometer and FKM
Industry Versatility
Our professional and skilled production team proudly supports many different projects stemming from a wide variety of industries. Our materials are designed for these tough environments. For example, consider the following list of other segments we serve:
* Consumer Needs
* Automotive Tools
* Industrial Needs
* Medical Items
* Defense
No matter what field you work in, your requirements are likely similar to those of other professionals. You want access to high-quality items in the fastest time possible. You want these items to be of superior quality so that they last for many years to come.
All of these important factors remain what primarily sets us apart from similar manufacturing companies. Additionally, high volume or low volume production is no match for our experience and services. When you have an important project due, no matter what sector it may fall under, our proven performance can meet your needs in a professional and fast manner.
Items, Materials, and Bonding Processes
Whether consumer or industrial, we specialize in meeting all your high volume injection molding and custom injection molding needs. To accomplish this, we work with many different materials to produce items in custom colors to meet your precise needs. The following techniques and materials may be used to help you complete your next important project with ease and peace of mind:
* Overmolded Custom Tooling
* Dual Durometer
* Items in Custom Colors for Specific Project Needs
* SBR, EPDM, FKM, and Butyl Items
* NBR to Metal Bonded
* FKM to Metal Bonded
Molding Procedures
Our multi-volume capabilities can handle all of your needs with ease when it comes to completing vital projects. In some cases, high volume injection molding may be necessary. Our custom injection molding services mean that we can cater to your specific demands each time you have a project arise. We can easily conform to the following demands and situations, offering you valuable peace of mind:
* Transfer Molding
* Injection Molding
* Compression Molding
No matter what your specific molding needs are, our quick high volume capability with injection molding can satisfy every demand in the fastest manner possible.
We have over 50 years of experience in providing a wide variety of custom tooling items in many different materials to meet all of your pressing needs. We have worked diligently to perfect the science behind these innovative techniques and services. Additionally, we understand that your time is extremely important to you. For this reason, we offer the fastest method to get large quantities of parts fast and economically so you are never left waiting for essential items.
To speed things along while offering items of superior quality, we use multiple modern injection presses to meet your specific project requirements every time. To make this possible, we have one of the largest in-house manufacturing facilities. We also partner with other successful and experienced manufacturing facilities throughout the world.
If you have a project due soon, please contact our skilled production team to get a complete estimate at your earliest convenience. We offer quick high volume capability with injection molding services. Whether you have high volume or low volume production needs, we would be thrilled to help you with your next project.
* Bellows and O-Rings
* NBR to Metal Bonded
* FKM to Metal Bonded
* Grommets and Gaskets
* EPDM and Butyl Materials
* Viton Tools
* Dual Durometer and FKM
Industry Versatility
Our professional and skilled production team proudly supports many different projects stemming from a wide variety of industries. Our materials are designed for these tough environments. For example, consider the following list of other segments we serve:
* Consumer Needs
* Automotive Tools
* Industrial Needs
* Medical Items
* Defense
No matter what field you work in, your requirements are likely similar to those of other professionals. You want access to high-quality items in the fastest time possible. You want these items to be of superior quality so that they last for many years to come.
All of these important factors remain what primarily sets us apart from similar manufacturing companies. Additionally, high volume or low volume production is no match for our experience and services. When you have an important project due, no matter what sector it may fall under, our proven performance can meet your needs in a professional and fast manner.
Items, Materials, and Bonding Processes
Whether consumer or industrial, we specialize in meeting all your high volume injection molding and custom injection molding needs. To accomplish this, we work with many different materials to produce items in custom colors to meet your precise needs. The following techniques and materials may be used to help you complete your next important project with ease and peace of mind:
* Overmolded Custom Tooling
* Dual Durometer
* Items in Custom Colors for Specific Project Needs
* SBR, EPDM, FKM, and Butyl Items
* NBR to Metal Bonded
* FKM to Metal Bonded
Molding Procedures
Our multi-volume capabilities can handle all of your needs with ease when it comes to completing vital projects. In some cases, high volume injection molding may be necessary. Our custom injection molding services mean that we can cater to your specific demands each time you have a project arise. We can easily conform to the following demands and situations, offering you valuable peace of mind:
* Transfer Molding
* Injection Molding
* Compression Molding
No matter what your specific molding needs are, our quick high volume capability with injection molding can satisfy every demand in the fastest manner possible.
We have over 50 years of experience in providing a wide variety of custom tooling items in many different materials to meet all of your pressing needs. We have worked diligently to perfect the science behind these innovative techniques and services. Additionally, we understand that your time is extremely important to you. For this reason, we offer the fastest method to get large quantities of parts fast and economically so you are never left waiting for essential items.
To speed things along while offering items of superior quality, we use multiple modern injection presses to meet your specific project requirements every time. To make this possible, we have one of the largest in-house manufacturing facilities. We also partner with other successful and experienced manufacturing facilities throughout the world.
If you have a project due soon, please contact our skilled production team to get a complete estimate at your earliest convenience. We offer quick high volume capability with injection molding services. Whether you have high volume or low volume production needs, we would be thrilled to help you with your next project.
What are fracking plugs and what are they used for
Brief Introduction to the Fracking Plug. Fracking has been around for half a century. The process is really quite simple. Make a hole. Enlarge the hole by adding connections to multiple, small spaces. Use plugs to control the extension of that connection network. Catch what escapes. This is very superficial, so let’s take a more detailed look.
Driving Force Behind Oil and Gas Recovery. The U.S. Energy Information Administration (EIA) estimates that we used 97.7 quadrillion British thermal units (Btu) last year. Only 11% of that energy came from renewable sources. The balance--petroleum, natural gas, coal, and nuclear--accounted for the remaining 89%, all resources dependent on their extraction from the earth. Two-thirds of all power was derived from petroleum (37%) or natural gas (29%).
Oil and Gas “Pockets.” In the middle of the 1800s, George Bissell and Edwin L. Drake developed the “drilling rig” at Oil Creek by Titusville, Pennsylvania. They tapped into easily accessible oil. Gas was there too, and it continues to be associated with oil, but gas may be found apart from measurable oil deposits. Both gas and oil have seeped into the biosphere for thousands of years, but it has been our desire for oil and gas in the last two centuries that has created a science for defining where these resources lie and how they can be effectively extracted. The "fracking plug" is part of that science.
Seeking Oil and Gas. Modern imaging of rock layers and boring samples are mechanisms for understanding where deposits of oil and gas reside. Oil geologists have always studied the land’s surface features, the rocks, the soil, and boring samples to get a sense of what lies beneath. Today, seismic imaging and satellite images have become added to the geologist’s tool box. Measures of the gravitational field, magnetic field, and electronics capable of “smelling” hydrocarbons assist in determining where to drill to extract oil and gas.
Defining Fracking. Essentially, from a surface perspective, a well penetrates the earth’s crust to the layer of suspected oil. Classically, the “gusher” was the result, the earth’s pressure forcing the liquid up the well. At some point, the pressure would be released and formal pumping would commence. In the natural history of an oil well, at “its old age” the well would fail to yield enough oil or gas to pay for the costs of operation or further developing the well.
From a subterranean perspective, the ideal well seeks a space within the rock strata where the oil is “pooled.” When rock holds oil or gas in a porous rock material, the well may be unable to access more than a small portion of that material. Halliburton developed a process for connecting the individual areas of oil- or gas-yielding rock. Essentially, “hydraulic fracturing” (aka “fracking”) was invented in the mid-20th century when water and sand along with chemicals were introduced directly into a Kansas oil well casing. The pressurized fluid ended up in rock layers holding the oil and gas. The aim was to cause fissures in the subterranean rock structures and allow the individual little spaces to connect directly with each other. The process worked and allowed marginal wells to become functional.
Moreover, well drilling technology was developed in the same time frame so that well drilling could be horizontal as well as vertical, allowing an aiming mechanism to place the fracking process in a narrowly focused region beneath the earth. In addition, multiple points could be drilled horizontally off the main well casing. The process has caught on and resulted in refurbishing old, formerly dry wells, and the opening of new endeavors from the Dakotas to the Balkans.
The Fracking Plug—Managing Crude Access. Fracking is not a simple procedure, and it is a definite process with multiple steps. Shields, guards, valves, or “plugs” isolate various subsections of the well, both in the main vertical drill and in the horizontal portions lying within an identified vein holding oil or gas. This allows selective fracturing of rock strata and control of any potential flow of gas and oil. Each fracking point is technically in isolation from adjacent fracking sites in the same well.
Governmental Footprint. Fracking is limited to the deeper sections of the earth, areas far deeper than our surface water tables. The goal is to avoid all potential contamination of surface waters. Horizontal drilling has reduced the induced fracking to limited, specific horizontal structures. It is directional in terms of the compass. Wells, in terms of the Williston Basin, for example, are lined with casing from the earth’s surface to the strata holding oil or gas. Fracking is limited to that deep stratum, well below the surface waters and the formations that hold them.
A Few Key Terms. We are talking about "frac plugs." A Google search will identify such devices as “composite frac plugs,” “drill composite frac plugs,” “bridge plugs,” plugs designed according to drill speed or drill diameter, guaranteed control over a given pressure to be resisted, etc. Plug designs may differ and size may be significant depending on the application, but a fracking plug’s purpose is to isolate fracking to where sand and water is being injected and to limit them to one specific point at a time. A given well may use multiple plugs to control the rock fracturing process and extent.
• “Cement liners” are not frac plugs, but plugs can be inserted and function because the drill casing is reinforced with cement lining. The technique is called “plug-and-perf.” A wireline attached to a “bridge plug” is inserted into the casing, the plug set, and the area so-isolated is perforated. That plug is removed and injection material is introduced. A “set plug” or “ball-activate plug” allows injected fluids into the formation. The process continues as the horizontal line is extended.
• “Openhole completion” is simplistic in these days of multiple site fracking along a well’s deeper components. A single plug is used with this technique and control of the fracking process is limited.
• “Uncemented perforated liners" may be inserted into the borehole. It allows the use of “ball sealers,” “proppant slugs,” or “fibers.” A “perforation gun” is lowered into the wellbore and fired. Areas immediately adjacent allow injection fluids to enter into the rock formation. This procedure may employ multiple charges and is termed “positive annular isolation.” It may utilize “swell packers” in multiple intervals. Inserted swell packers are inserted downhole and allowed to swell in place. Pre-perforated liners allow the use of “multistage frac-sleeve systems” with plug-and-perf technology.
• “Mechanical isolators” or “ball-actuated sliding sleeves” are inserted inside liner or directly into an open hole. Ported sleeves isolate packers in a “string line,” allowing staging of packers along a horizontal drill line. A ball introduced into fluid injected into the well seats itself in a mechanical sleeve, causing it to open its ports and permit penetration of fluid into the fracking zone. Multiple ball sizes allow progressive sleeve operation. Material generated at the frac are returned to the surface. Balls not retrieved in backflow may be drilled out via “coiled tubing.”
Brief Introduction to the Fracking Plug. Fracking has been around for half a century. The process is really quite simple. Make a hole. Enlarge the hole by adding connections to multiple, small spaces. Use plugs to control the extension of that connection network. Catch what escapes. This is very superficial, so let’s take a more detailed look.
Driving Force Behind Oil and Gas Recovery. The U.S. Energy Information Administration (EIA) estimates that we used 97.7 quadrillion British thermal units (Btu) last year. Only 11% of that energy came from renewable sources. The balance--petroleum, natural gas, coal, and nuclear--accounted for the remaining 89%, all resources dependent on their extraction from the earth. Two-thirds of all power was derived from petroleum (37%) or natural gas (29%).
Oil and Gas “Pockets.” In the middle of the 1800s, George Bissell and Edwin L. Drake developed the “drilling rig” at Oil Creek by Titusville, Pennsylvania. They tapped into easily accessible oil. Gas was there too, and it continues to be associated with oil, but gas may be found apart from measurable oil deposits. Both gas and oil have seeped into the biosphere for thousands of years, but it has been our desire for oil and gas in the last two centuries that has created a science for defining where these resources lie and how they can be effectively extracted. The "fracking plug" is part of that science.
Seeking Oil and Gas. Modern imaging of rock layers and boring samples are mechanisms for understanding where deposits of oil and gas reside. Oil geologists have always studied the land’s surface features, the rocks, the soil, and boring samples to get a sense of what lies beneath. Today, seismic imaging and satellite images have become added to the geologist’s tool box. Measures of the gravitational field, magnetic field, and electronics capable of “smelling” hydrocarbons assist in determining where to drill to extract oil and gas.
Defining Fracking. Essentially, from a surface perspective, a well penetrates the earth’s crust to the layer of suspected oil. Classically, the “gusher” was the result, the earth’s pressure forcing the liquid up the well. At some point, the pressure would be released and formal pumping would commence. In the natural history of an oil well, at “its old age” the well would fail to yield enough oil or gas to pay for the costs of operation or further developing the well.
From a subterranean perspective, the ideal well seeks a space within the rock strata where the oil is “pooled.” When rock holds oil or gas in a porous rock material, the well may be unable to access more than a small portion of that material. Halliburton developed a process for connecting the individual areas of oil- or gas-yielding rock. Essentially, “hydraulic fracturing” (aka “fracking”) was invented in the mid-20th century when water and sand along with chemicals were introduced directly into a Kansas oil well casing. The pressurized fluid ended up in rock layers holding the oil and gas. The aim was to cause fissures in the subterranean rock structures and allow the individual little spaces to connect directly with each other. The process worked and allowed marginal wells to become functional.
Moreover, well drilling technology was developed in the same time frame so that well drilling could be horizontal as well as vertical, allowing an aiming mechanism to place the fracking process in a narrowly focused region beneath the earth. In addition, multiple points could be drilled horizontally off the main well casing. The process has caught on and resulted in refurbishing old, formerly dry wells, and the opening of new endeavors from the Dakotas to the Balkans.
The Fracking Plug—Managing Crude Access. Fracking is not a simple procedure, and it is a definite process with multiple steps. Shields, guards, valves, or “plugs” isolate various subsections of the well, both in the main vertical drill and in the horizontal portions lying within an identified vein holding oil or gas. This allows selective fracturing of rock strata and control of any potential flow of gas and oil. Each fracking point is technically in isolation from adjacent fracking sites in the same well.
Governmental Footprint. Fracking is limited to the deeper sections of the earth, areas far deeper than our surface water tables. The goal is to avoid all potential contamination of surface waters. Horizontal drilling has reduced the induced fracking to limited, specific horizontal structures. It is directional in terms of the compass. Wells, in terms of the Williston Basin, for example, are lined with casing from the earth’s surface to the strata holding oil or gas. Fracking is limited to that deep stratum, well below the surface waters and the formations that hold them.
A Few Key Terms. We are talking about "frac plugs." A Google search will identify such devices as “composite frac plugs,” “drill composite frac plugs,” “bridge plugs,” plugs designed according to drill speed or drill diameter, guaranteed control over a given pressure to be resisted, etc. Plug designs may differ and size may be significant depending on the application, but a fracking plug’s purpose is to isolate fracking to where sand and water is being injected and to limit them to one specific point at a time. A given well may use multiple plugs to control the rock fracturing process and extent.
• “Cement liners” are not frac plugs, but plugs can be inserted and function because the drill casing is reinforced with cement lining. The technique is called “plug-and-perf.” A wireline attached to a “bridge plug” is inserted into the casing, the plug set, and the area so-isolated is perforated. That plug is removed and injection material is introduced. A “set plug” or “ball-activate plug” allows injected fluids into the formation. The process continues as the horizontal line is extended.
• “Openhole completion” is simplistic in these days of multiple site fracking along a well’s deeper components. A single plug is used with this technique and control of the fracking process is limited.
• “Uncemented perforated liners" may be inserted into the borehole. It allows the use of “ball sealers,” “proppant slugs,” or “fibers.” A “perforation gun” is lowered into the wellbore and fired. Areas immediately adjacent allow injection fluids to enter into the rock formation. This procedure may employ multiple charges and is termed “positive annular isolation.” It may utilize “swell packers” in multiple intervals. Inserted swell packers are inserted downhole and allowed to swell in place. Pre-perforated liners allow the use of “multistage frac-sleeve systems” with plug-and-perf technology.
• “Mechanical isolators” or “ball-actuated sliding sleeves” are inserted inside liner or directly into an open hole. Ported sleeves isolate packers in a “string line,” allowing staging of packers along a horizontal drill line. A ball introduced into fluid injected into the well seats itself in a mechanical sleeve, causing it to open its ports and permit penetration of fluid into the fracking zone. Multiple ball sizes allow progressive sleeve operation. Material generated at the frac are returned to the surface. Balls not retrieved in backflow may be drilled out via “coiled tubing.”
Frac Plugs From Rubber Industries
We've manufactured parts from various rubbers and silicones for decades. We're simply the best at what we do. We use various methods to achieve the perfect molding of custom frac plugs. This ensures that the part is made to fit your assembly and not the other way around. The three main methods we use to mold these pieces are:
Over five decades, we have fine tuned our production method to make us the fastest method to get large quantities of parts fast and economically. We can create your custom frac plugs from a variety of materials and in any way that you'd like. We also perform our craft faster than any other company out there and with higher quality than any of our competitors.
Besides frac plugs, we also make custom molded pieces that will fit your assembly perfectly besides the plug. We can create:
We've manufactured parts from various rubbers and silicones for decades. We're simply the best at what we do. We use various methods to achieve the perfect molding of custom frac plugs. This ensures that the part is made to fit your assembly and not the other way around. The three main methods we use to mold these pieces are:
- Injection molding
- Compression molding
- Transfer molding
Over five decades, we have fine tuned our production method to make us the fastest method to get large quantities of parts fast and economically. We can create your custom frac plugs from a variety of materials and in any way that you'd like. We also perform our craft faster than any other company out there and with higher quality than any of our competitors.
Besides frac plugs, we also make custom molded pieces that will fit your assembly perfectly besides the plug. We can create:
- Seals
- Gaskets
- Grommets
- Bellows
- Diaphragms
- O-rings
We're not a limited company that only handles niche work. If you need a part made from an elastomer, we can build it less expensively, quicker, and better than our competitors. We've poured millions of dollars into our U.S,A based facility and the facilities of our trusted Asian partners to ensure that our customers are happy with every single project they bring to us.
We Have A Variety Of Offerings To Help With Your Fracking Assembly
We use our own custom tooling to make millions of our own custom molded components annually. This extends well beyond frac plugs and into a variety of industries. Infact, we're trusted by the largest brands in:
We're one of the largest and most respected manufacturers of elastomer products in the world. We use the experience and skill that we've built over decades to create premium level products for every customer that comes to us.
We can create pieces from a massive amount of formulas and custom compounds. Some of the formulas we use are:
While it's not particularly related to frac plugs, we also offer a variety of rubber to metal bonded pieces. These include:
We Have A Variety Of Offerings To Help With Your Fracking Assembly
We use our own custom tooling to make millions of our own custom molded components annually. This extends well beyond frac plugs and into a variety of industries. Infact, we're trusted by the largest brands in:
- Medical
- Consumer
- Automotive
- Defense
- Industrial
- Petroleum
- Drilling Platforms
We're one of the largest and most respected manufacturers of elastomer products in the world. We use the experience and skill that we've built over decades to create premium level products for every customer that comes to us.
We can create pieces from a massive amount of formulas and custom compounds. Some of the formulas we use are:
- FKM (Viton)
- Butyl
- EPDM
- Nitrile (NBR)
- HNBR
- SBR
While it's not particularly related to frac plugs, we also offer a variety of rubber to metal bonded pieces. These include:
- EPDM to metal bonded
- FKM to metal bonded
- Nitrile NBR to metal bonded
We rapidly produce these parts in a way that makes us the fastest method to get large quantities of parts fast and economically. Infact, we have a quick high volume capability with injection molding. We can make your frac plugs and we can also make o-rings, seals, gaskets, and grommets for your fracking assemblies under the same roof within a matter of days.
Our custom tooling services are completely unmatched by any other company in our industry. Before we ever create a piece for your fracking assembly, we design our own custom tooling. Our tooling services provide a number of advantages over our competitors:
Frac plugs are mainly made from HNBR, FKM (Viton), or nitrile (NBR) due to the material being able to withstand an considerable amount of punishment. We also work with , EPDM, silicone, butyl, SBR, and LSR. However, those materials are more often used in our gaskets, grommets, bellows, and similar pieces.
We offer a quick high volume capability with injection molding due to our use of multiple modern injection presses to meet your specific project and each of your requirements. We also offer transfer molding and compression molding alongside our injection molding services to provide the most adaptable molding process possible.
When you come to us for your frac plugs, you can be confident that we'll perform admirably. We serve a number of world renowned companies like Disney, Ford, and Bell on an annual basis. The quality work that we'll provide your fracking company is the same that we provide leaders in the industries of:
If your project requires it, we can create overmolded pieces for you, too. Our overmolded pieces are a good portion of our business and you can rest assured that we'll only deliver the highest quality and most durable pieces when you come to us for your project.
We also offer custom colors and dual durometer pieces for customers that require them for their projects. This service has been a staple of ours for years and it's been absolutely perfected by our staff.
Our high volume injection molding isn't our only order size. We gladly welcome low volume production alongside our many high volume orders.
Custom injection molding is one of our most sought after services. We can utilize custom injection molding to create nearly anything you need. From frac plugs to seals, we specialize in molding.
Our custom tooling services are completely unmatched by any other company in our industry. Before we ever create a piece for your fracking assembly, we design our own custom tooling. Our tooling services provide a number of advantages over our competitors:
- Lower cost over the lifetime of your project.
- Real, functioning, tools made from real steel to ensure a long lifespan and reliable usage.
- Tighter and more reliable tolerances due to our in-house designs and use of durable materials.
Frac plugs are mainly made from HNBR, FKM (Viton), or nitrile (NBR) due to the material being able to withstand an considerable amount of punishment. We also work with , EPDM, silicone, butyl, SBR, and LSR. However, those materials are more often used in our gaskets, grommets, bellows, and similar pieces.
We offer a quick high volume capability with injection molding due to our use of multiple modern injection presses to meet your specific project and each of your requirements. We also offer transfer molding and compression molding alongside our injection molding services to provide the most adaptable molding process possible.
When you come to us for your frac plugs, you can be confident that we'll perform admirably. We serve a number of world renowned companies like Disney, Ford, and Bell on an annual basis. The quality work that we'll provide your fracking company is the same that we provide leaders in the industries of:
- Consumer
- Industrial
- Automotive
- Medical
- Defense
- Petroleum
- Oil Wells
- Drilling Platforms
If your project requires it, we can create overmolded pieces for you, too. Our overmolded pieces are a good portion of our business and you can rest assured that we'll only deliver the highest quality and most durable pieces when you come to us for your project.
We also offer custom colors and dual durometer pieces for customers that require them for their projects. This service has been a staple of ours for years and it's been absolutely perfected by our staff.
Our high volume injection molding isn't our only order size. We gladly welcome low volume production alongside our many high volume orders.
Custom injection molding is one of our most sought after services. We can utilize custom injection molding to create nearly anything you need. From frac plugs to seals, we specialize in molding.
Don't Waste Time And Resources: Come To Us For Your Project
It is over the case that you have to begin with one manufacturing company and end with another. That's not the case with us. We can stick by your side throughout the entire process.
We have multiple modern injection presses to meet your specific project demands and high volume production molding capabilities that will keep your project on track with your deadline.
Our high volume injection molding is capable of making rubber to metal bonded pieces such as HNBR to metal bonded, FKM to metal bonded, EPDM to metal bonded, Nitrile NBR to metal bonded, and many more different bonded pieces.
We offer custom colors and dual durometer characteristics with all of our pieces to ensure that customers receive exactly what they need.
Low volume production orders are often turned down by our competitors. With us, you can order any amount of pieces that you may need. We gladly accept all orders.
NBR to metal bonded pieces are common in a number of industries and they provide a remarkable level of durability. If your project requires NBR to metal bonded pieces, or any other metal bonded pieces, please come to us and receive the highest quality work.
It is over the case that you have to begin with one manufacturing company and end with another. That's not the case with us. We can stick by your side throughout the entire process.
We have multiple modern injection presses to meet your specific project demands and high volume production molding capabilities that will keep your project on track with your deadline.
Our high volume injection molding is capable of making rubber to metal bonded pieces such as HNBR to metal bonded, FKM to metal bonded, EPDM to metal bonded, Nitrile NBR to metal bonded, and many more different bonded pieces.
We offer custom colors and dual durometer characteristics with all of our pieces to ensure that customers receive exactly what they need.
Low volume production orders are often turned down by our competitors. With us, you can order any amount of pieces that you may need. We gladly accept all orders.
NBR to metal bonded pieces are common in a number of industries and they provide a remarkable level of durability. If your project requires NBR to metal bonded pieces, or any other metal bonded pieces, please come to us and receive the highest quality work.
Our frac plugs, along with all of our thousands of compounds, are both performance and time tested!
Don't take a chance on your fracking project with unproven, or less proven, materials and manufacturers.
Now, while we don't build fracking assemblies, we do proudly produce the frac plugs necessary for your project and a number of other pieces that are necessary for your assembly to be built properly.
We are your partner... for decades with many of our customers.... and there's a reason why.... we deliver!
Don't take a chance on your fracking project with unproven, or less proven, materials and manufacturers.
Now, while we don't build fracking assemblies, we do proudly produce the frac plugs necessary for your project and a number of other pieces that are necessary for your assembly to be built properly.
We are your partner... for decades with many of our customers.... and there's a reason why.... we deliver!
